{"id":1344,"date":"2019-11-05T16:48:06","date_gmt":"2019-11-05T16:48:06","guid":{"rendered":"https:\/\/srtech.it\/metal-injection-molding-process\/"},"modified":"2019-11-05T16:48:09","modified_gmt":"2019-11-05T16:48:09","slug":"metal-injection-molding-process","status":"publish","type":"page","link":"https:\/\/srtech.it\/en\/metal-injection-molding-process\/","title":{"rendered":"Metal Injection Molding Process"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row _builder_version=&#8221;3.24.1&#8243; animation_style=&#8221;slide&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_post_title author=&#8221;off&#8221; date=&#8221;off&#8221; _builder_version=&#8221;3.24.1&#8243;][\/et_pb_post_title][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row background_color_1=&#8221;rgba(0,0,0,0)&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset4&#8243;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_image src=&#8221;https:\/\/www.srtech.it\/wp-content\/uploads\/2019\/08\/01-polvere-metaliica-e-legante-1.jpg&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset7&#8243;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_text _builder_version=&#8221;3.24.1&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;18px&#8221;]<\/p>\n<h2>01 \u2013 The raw material and the binder<\/h2>\n<p style=\"text-align: justify;\"><span>In the first step of the MIM process, the raw materials, namely the metal powder and its specific binder, are mixed.<\/span><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row background_color_1=&#8221;rgba(0,0,0,0)&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset4&#8243;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_image src=&#8221;https:\/\/www.srtech.it\/wp-content\/uploads\/2019\/08\/02a-Miscelatore.png&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset7&#8243;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_text _builder_version=&#8221;3.24.1&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;18px&#8221;]<\/p>\n<h2>02 \u2013 Mixing<\/h2>\n<p style=\"text-align: justify;\">The metal powder and the binder are inserted into the mixer which creates a homogeneous pelletized feedstock out of the two materials.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row background_color_1=&#8221;rgba(0,0,0,0)&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset4&#8243;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_image src=&#8221;https:\/\/www.srtech.it\/wp-content\/uploads\/2019\/08\/03-Feedstock.jpg&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset7&#8243; width_last_edited=&#8221;on|desktop&#8221;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_text _builder_version=&#8221;3.24.1&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;18px&#8221;]<\/p>\n<h2>03 \u2013 Preparation of the raw material<\/h2>\n<p style=\"text-align: justify;\"><span>The final compound resulting from the mixing phase has to be pelletized in order for it to be injection molded by means of a press similar to those used with thermoplastic materials.<\/span><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row background_color_1=&#8221;rgba(0,0,0,0)&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset4&#8243;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_image src=&#8221;https:\/\/www.srtech.it\/wp-content\/uploads\/2019\/08\/04-granulato.png&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset7&#8243;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_text _builder_version=&#8221;3.24.1&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;18px&#8221;]<\/p>\n<h2>04 \u2013 Raw material (Feedstock)<\/h2>\n<p style=\"text-align: justify;\">The pelletized feedstock (raw material) is thus obtained from the granulator and it is ready to be injected into a mold cavity in an injection molding machine.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row background_color_1=&#8221;rgba(0,0,0,0)&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset4&#8243;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_image src=&#8221;https:\/\/www.srtech.it\/wp-content\/uploads\/2019\/08\/05-Stampaggio.jpg&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset7&#8243;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_text _builder_version=&#8221;3.24.1&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;18px&#8221;]<\/p>\n<h2>05 \u2013 Injection molding<\/h2>\n<p style=\"text-align: justify;\">Through a press similar to those used in the injection molding of plastic materials the feedstock is molded and the resulting component is referred to as a \u201cgreen\u201d part.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row background_color_1=&#8221;rgba(0,0,0,0)&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset4&#8243;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_image src=&#8221;https:\/\/www.srtech.it\/wp-content\/uploads\/2019\/08\/06-verde.png&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset7&#8243;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_text _builder_version=&#8221;3.24.1&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;18px&#8221;]<\/p>\n<h2>06 \u2013 The \u201cgreen part\u201d<\/h2>\n<p style=\"text-align: justify;\">The \u201cgreen part\u201d, resulting from the mold, is characterized by a larger size, mostly due to the presence of the binder. The \u201cgreen\u201d qualification derives in fact from its greenish coloring.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row background_color_1=&#8221;rgba(0,0,0,0)&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset4&#8243;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_image src=&#8221;https:\/\/www.srtech.it\/wp-content\/uploads\/2019\/08\/07-Debinding.jpg&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset7&#8243;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_text _builder_version=&#8221;3.24.1&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;18px&#8221;]<\/p>\n<h2>07 \u2013 Debinding process<\/h2>\n<p style=\"text-align: justify;\">The green parts are inserted inside a low-temperature furnace which allows removing most of the binder inside the feedstock. At the end of this step, the size of the parts is nearly coincident to the final one.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row background_color_1=&#8221;rgba(0,0,0,0)&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset4&#8243;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_image src=&#8221;https:\/\/www.srtech.it\/wp-content\/uploads\/2019\/08\/08-marrone.png&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset7&#8243;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_text _builder_version=&#8221;3.24.1&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;18px&#8221;]<\/p>\n<h2>08 \u2013 The \u201cbrown part\u201d<\/h2>\n<p style=\"text-align: justify;\">Once the debinding phase is completed, the part takes on a characteristic brown coloration. The part is now ready for the final step \u2013 sintering.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row background_color_1=&#8221;rgba(0,0,0,0)&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset4&#8243;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_image src=&#8221;https:\/\/www.srtech.it\/wp-content\/uploads\/2019\/08\/09-Sintering.jpg&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset7&#8243;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_text _builder_version=&#8221;3.24.1&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;18px&#8221;]<\/p>\n<h2>09 \u2013 Sintering<\/h2>\n<p style=\"text-align: justify;\">The \u201cbrown parts\u201d are inserted in specific sintering furnaces, usually in a modified atmosphere. At the end of the sintering process, the part will reach its final size.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row background_color_1=&#8221;rgba(0,0,0,0)&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset4&#8243;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_image src=&#8221;https:\/\/www.srtech.it\/wp-content\/uploads\/2019\/08\/10-finito.jpg&#8221; _builder_version=&#8221;3.24.1&#8243; box_shadow_style=&#8221;preset7&#8243;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_text _builder_version=&#8221;3.24.1&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;18px&#8221;]<\/p>\n<h2>10 \u2013 The final product<\/h2>\n<p style=\"text-align: justify;\">The parts produced with MIM technology end their production cycle on leaving the sintering furnace. The density and the mechanical characteristics of the materials are entirely comparable with the components obtained by mechanical processing from solid. The dimensional precision is also extremely high and makes it possible most of the time not to do further mechanical machining on the final product.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;3.24.1&#8243;][et_pb_row _builder_version=&#8221;3.24.1&#8243;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;3.24.1&#8243;][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>01 \u2013 The raw material and the binder In the first step of the MIM process, the raw materials, namely the metal powder and its specific binder, are mixed. 02 \u2013 Mixing The metal powder and the binder are inserted into the mixer which creates a homogeneous pelletized feedstock out of the two materials. 03 [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-1344","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.6.1 - 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